Quantum AML/2 User's Guide

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Summary of Contents

Page 1 - OPERATOR GUIDE

OPERATOR GUIDEAML/2ABBAMEDIALIBRARYDOC B00 001

Page 2

About Your AML/2 SystemPage 1 - 4 Operator Guide 797 DOC B00 001

Page 3 - 4 About The AML/2 System

Before You Begin Working with AML/21097 DOC B00 001 Operator Guide Page 2 - 12 Before You Begin Working with AML/22.1 Explanation of Symbols and Notes

Page 4 - 5 Operating The AML/2 System

Before You Begin Working with AML/2Page 2 - 2 Operator Guide 1097 DOC B00 001Address:If you cannot solve problems with the aid of this document, pleas

Page 5 - 7 Appendix

Before You Begin Working with AML/21097 DOC B00 001 Operator Guide Page 2 - 32.2 About This ManualThis manual contains all information and instruction

Page 6 - Table of Content

Before You Begin Working with AML/2Page 2 - 4 Operator Guide 1097 DOC B00 0012.3 Product ObservationWe are obliged by law to monitor our products even

Page 7

Before You Begin Working with AML/21097 DOC B00 001 Operator Guide Page 2 - 52.4

Page 8

Before You Begin Working with AML/2Page 2 - 6 Operator Guide 1097 DOC B00 001

Page 9 - Operator Guide Page 1 - 3

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 13 For Your SafetyInformationIn addition to the safety instructions in this manual, local and p

Page 10 - About Your AML/2 System

For Your SafetyPage 3 - 2 Operator Guide 797 DOC B00 0013.2 Hazard Alert MessagesWe classify the hazards in several categories. The following table sh

Page 11 - Operator Guide Page 2 - 1

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 33.3 Further SymbolsThe table below lists all symbols used in this manual and explains their me

Page 13 - 2.2 About This Manual

For Your SafetyPage 3 - 4 Operator Guide 797 DOC B00 0013.4 Area of ApplicationThis information applies to the entire AML/2 system.Further safety inst

Page 14 - 2.3 Product Observation

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 53.5.2 Authorized PersonnelOnly trained personnel of the customer (operator training) are allow

Page 15 - Operator Guide Page 2 - 5

For Your SafetyPage 3 - 6 Operator Guide 797 DOC B00 0013.6 GuardsThe system is equipped with the following guards:• monitored access to the archive•

Page 16

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 7Unauthorized persons are especially at risk in the danger area since they• are not trained in

Page 17 - 3 For Your Safety

For Your SafetyPage 3 - 8 Operator Guide 797 DOC B00 001ATTENTION!If the <EMERGENCY STOP> buttons are frequently used contrary to their purpose,

Page 18 - 3.2 Hazard Alert Messages

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 93.6.3 Operating Modes of the AML/2 SystemOperating mode "AUTO"In the "AUTO"

Page 19 - 3.3 Further Symbols

For Your SafetyPage 3 - 10 Operator Guide 797 DOC B00 001Operating mode "MANUAL""MANUAL" operation is intended for• manual input a

Page 20 - 3.4 Area of Application

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 11Operating mode “EMERGENCY”“EMERGENCY” operation is intended for• manual input and output of m

Page 21 - Operator Guide Page 3 - 5

For Your SafetyPage 3 - 12 Operator Guide 797 DOC B00 0013.6.4 Guard Door of Quadro TowerIn the “AUTO” operating mode the guard door of the Quadro tow

Page 22 - 3.6 Guards

For Your Safety797 DOC B00 001 Operator Guide Page 3 - 133.7 High Leakage CurrentWARNINGHigh Leakage CurrentEarth connection essential before connecti

Page 23 - Operator Guide Page 3 - 7

Table of Content797 DOC B00 001 Operator Guide Page I1 About Your AML/2 System1.1 Technical Data ...

Page 24 - 797 DOC B00 001

For Your SafetyPage 3 - 14 Operator Guide 797 DOC B00 001

Page 25 - Operator Guide Page 3 - 9

About The AML/2 System1097 DOC B00 001 Operator Guide Page 4 - 14 About The AML/2 System4.1 GeneralThe name AML/2 is an acronym of the first letters o

Page 26

About The AML/2 SystemPage 4 - 2 Operator Guide 1097 DOC B00 0014.2.1 AML/2 Management Unit (AMU)The AMU is the central interface of the autmatic AML/

Page 27 - Operator Guide Page 3 - 11

About The AML/2 System1097 DOC B00 001 Operator Guide Page 4 - 3Tasks of the AMU• Host communication- interprets commands from the host- checks these

Page 28

About The AML/2 SystemPage 4 - 4 Operator Guide 1097 DOC B00 0014.2.2 Robot SystemThe robot system acoomplishes the mechanical access to the physical

Page 29 - 3.7 High Leakage Current

About The AML/2 System1097 DOC B00 001 Operator Guide Page 4 - 54.2.4 I/O UnitThe I/O unit inputs and outputs the media.Diagram of the components:

Page 30 - For Your Safety

About The AML/2 SystemPage 4 - 6 Operator Guide 1097 DOC B00 001ProblemBoxI/O Unit120/240 AHandlingBox 1HandlingBox 2HandlingBox 3HandlingBox 4Handlin

Page 31

About The AML/2 System1097 DOC B00 001 Operator Guide Page 4 - 7Fig. 4-1: Diagram of the I/O Unit I/O-Unit60/120 BProblemBoxSection1 and 2Section3 and

Page 32

About The AML/2 SystemPage 4 - 8 Operator Guide 1097 DOC B00 001Overview of the I/O unit BA:Terminal boardHandling boxCompressed airsupplyArchive acce

Page 33 - Operator Guide Page 4 - 3

About The AML/2 System1097 DOC B00 001 Operator Guide Page 4 - 9Fig. 4-2: View of the I/O UnitCompressed air supply of theABBA/2 systemProblem boxThe

Page 34

Table of ContentPage II Operator Guide 797 DOC B00 0014.1 General ... 4

Page 35 - Diagram of the components:

About The AML/2 SystemPage 4 - 10 Operator Guide 1097 DOC B00 0014.2.5 Control CabinetComponents• drive amplifier and power supply unit 160• rho contr

Page 36 - 120/240 A

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 15 Operating The AML/2 SystemIn "AUTO" operation the host computer contro

Page 37

Operating The AML/2 SystemPage 5 - 2 Operator Guide 1097 DOC B00 0015.1 Operating Elements5.1.1 AML/2 Operating PanelFig. 5-1: AML/2 Operating Panel

Page 38

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 32 Luminous push-button (green)<SYSTEM ON>The light inside the push-buttonlig

Page 39 - ENTERENTER

Operating The AML/2 SystemPage 5 - 4 Operator Guide 1097 DOC B00 0016 Push-button<SYSTEM LIGHTING>Switches the lighting of the danger area on an

Page 40

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 55.1.2 Operating Panel I/O UnitFig. 5-2: Operating Panel of I/O UnitDisplay in Engl

Page 41

Operating The AML/2 SystemPage 5 - 6 Operator Guide 1097 DOC B00 0015.2 Operating Panel of the AML/2 SystemInstructions input via the operating panel

Page 42 - 5.1 Operating Elements

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 75.2.2 Starting the Operating Console AMUInformationDo this only when the operating

Page 43 - Operator Guide Page 5 - 3

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Page 44

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Page 45 - Operator Guide Page 5 - 5

Table of Content797 DOC B00 001 Operator Guide Page III5.11 Shutting Down the AML/2 System ... 5-335.11.1 Normal S

Page 46

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Page 47 - Operator Guide Page 5 - 7

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Page 49 - Operator Guide Page 5 - 9

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Page 51 -  0HQX)LOH

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Page 53 - Operator Guide Page 5 - 13

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Page 56

Table of ContentPage IV Operator Guide 797 DOC B00 001

Page 57 - Operator Guide Page 5 - 17

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Page 58

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Page 59 - Operator Guide Page 5 - 19

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Page 61 - Operator Guide Page 5 - 21

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Page 63 - Operator Guide Page 5 - 23

Operating The AML/2 SystemPage 5 - 26 Operator Guide 1097 DOC B00 0015.7.1 Commands MenuFig. 5-19: Commands MenuInformationAll commands in this menu•

Page 64 -  0HQX2SWLRQV

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 275.7.2 Service MenuFig. 5-20: Service MenuInformationAll commands in this menu (ex

Page 65 - Operator Guide Page 5 - 25

Operating The AML/2 SystemPage 5 - 28 Operator Guide 1097 DOC B00 0015.7.3 Window MenuFig. 5-22: Window MenuCommand Explanation&ORVHDOOCloses all

Page 66 - Fig. 5-19: Commands Menu

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 295.7.4 Help MenuFig. 5-23: Help MenuCommand Explanation+HOSIRUKHOSInformation

Page 67 - Operator Guide Page 5 - 27

About Your AML/2 System797 DOC B00 001 Operator Guide Page 1 - 11 About Your AML/2 System1.1 Technical Data1.1.1 Electrical Data1.2 ComponentsThe main

Page 68 - Fig. 5-22: Window Menu

Operating The AML/2 SystemPage 5 - 30 Operator Guide 1097 DOC B00 0015.8 Starting The AML/2 System (Starting "AUTO")In the "AUTO"

Page 69 - Operator Guide Page 5 - 29

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 31e) Press <CONTROL ON><CONTROL OFF> switches off, <CONTROL ON> l

Page 70

Operating The AML/2 SystemPage 5 - 32 Operator Guide 1097 DOC B00 0015.9 Start “MANUAL”In this operating mode the drive amplifiers of the robots are v

Page 71 - Operator Guide Page 5 - 31

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 335.11 Shutting Down the AML/2 SystemATTENTION!This section describes the normal sh

Page 72 - 5.9 Start “MANUAL”

Operating The AML/2 SystemPage 5 - 34 Operator Guide 1097 DOC B00 0015.11.2 Shutting Down the AMU ProcessorInformationThe processor runs continuously

Page 73 - Operator Guide Page 5 - 33

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 355.12 EMERGENCY STOP5.12.1 Interrupting the Operation by EMERGENCY STOPAll <EME

Page 74 - Fig. 5-25: System Menu OS/2

Operating The AML/2 SystemPage 5 - 36 Operator Guide 1097 DOC B00 001ATTENTION!If the <EMERGENCY STOP> buttons are frequently used contrary to t

Page 75 - 5.12 EMERGENCY STOP

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 375.12.2 Starting after an EMERGENCY STOPWARNING!Movements of system components in

Page 76

Operating The AML/2 SystemPage 5 - 38 Operator Guide 1097 DOC B00 0015.13 I/O Unit (Handling)Operating elements of the I/O unitLamp<OPERATION>Ha

Page 77 - Operator Guide Page 5 - 37

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 39Operating panel of the I/O unitFig. 5-26: Operating Panel I/O UnitDisplay in Engl

Page 78 - 5.13 I/O Unit (Handling)

About Your AML/2 SystemPage 1 - 2 Operator Guide 797 DOC B00 0011.4 Layout of Your AML/2 SystemSymbol explanation:AMU ABBA management unit and operati

Page 79 - Operator Guide Page 5 - 39

Operating The AML/2 SystemPage 5 - 40 Operator Guide 1097 DOC B00 001When the main switch has been switched on the main menu appaears.5.13.1 Input of

Page 80 - $%%$

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 41The I/O unit is divided in input, output and foreign areas:- MVS, HACPARM1 in the

Page 81 - Operator Guide Page 5 - 41

Operating The AML/2 SystemPage 5 - 42 Operator Guide 1097 DOC B00 001Now put media into the handling box selected. The I/O unit is divided in input, o

Page 82

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 43When the door is closed the robot checks the inventory under ROBAR.Controlled by

Page 83

Operating The AML/2 SystemPage 5 - 44 Operator Guide 1097 DOC B00 001Cleaning cassettes for BS2000/ROBARCleaning cassettes do not need a barcode label

Page 84

Operating The AML/2 System1097 DOC B00 001 Operator Guide Page 5 - 45The further operating procedure is identical with insertion (page 5/40).Select

Page 85 - Operator Guide Page 5 - 45

Operating The AML/2 SystemPage 5 - 46 Operator Guide 1097 DOC B00 001

Page 86 - Operating The AML/2 System

Error Messages and Resolving Errors1097 DOC B00 001 Operator Guide Page 6 - 16 Error Messages and Resolving Errors6.1 General InformationAll messages

Page 87 - 6.1 General Information

Error Messages and Resolving ErrorsPage 6 - 2 Operator Guide 1097 DOC B00 0016.2 Trouble Shooting Hints6.2.1 The Equipment Cannot Be Switched onCheck

Page 88 - 6.2 Trouble Shooting Hints

Appendix797 DOC B00 001 Operator Guide Page 7 - 17 Appendix7.1 Terms UsedAML/2 Automatic cassette tape operating archive; AML/2 software and physical

Page 89

About Your AML/2 System797 DOC B00 001 Operator Guide Page 1 - 31.4.2 Twin-AMLFig. 1-2: Layout Example Twin-AMLMRMRMRAMUCCDQTDCMRIOQTQTIORS RSCCCCCCDD

Page 90

AppendixPage 7 - 2 Operator Guide 797 DOC B00 001Command, instruction A command sent to the AML/2 system:• from the host computer• direct operator inp

Page 91 - Operator Guide Page 7 - 3

Appendix797 DOC B00 001 Operator Guide Page 7 - 3System media System media have a volser, are stored and registe-red in the archive.Turning unit Part

Page 92 - Appendix

AppendixPage 7 - 4 Operator Guide 797 DOC B00 001

Page 93 - Operator Guide Page 8 - 1

Index797 DOC B00 001 Operator Guide Page 8 - 18IndexAABBA/2 . . . . . . . . . . . . . . . . . . . . . 4-1operating panel (term) . . . . . . . 7-

Page 94

IndexPage 8 - 2 Operator Guide 797 DOC B00 001DDynamicAMU . . . . . . . . . . . . . . . . . . . 5-16HACC/MVS . . . . . . . . . . . . . 5-16EEdi

Page 95 - Operator Guide Page 8 - 3

Index797 DOC B00 001 Operator Guide Page 8 - 3intended useABBA/2 system . . . . . . . . . . . . 3-1EMERGENCY STOP button . 3-8, 5-36interface

Page 96

IndexPage 8 - 4 Operator Guide 797 DOC B00 001output of mediasee ejection . . . . . . . . . . . . . . . 5-44PPaste . . . . . . . . . . . . . . . .

Page 97 - Operator Guide Page 8 - 5

Index797 DOC B00 001 Operator Guide Page 8 - 5typeof compartment . . . . . . . . . . . 5-16UUndefined . . . . . . . . . . . . . . . . . . . 5-16U

Page 98

IndexPage 8 - 6 Operator Guide 797 DOC B00 001

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